Design for Environment

The FUJIFILM Group undertakes environmentally conscious product development based on its design for environment initiative.

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As part of its wider global Sustainable Value Plan 2030 (SVP2030), Fujifilm undertakes environmentally conscious product development based on its design for environment initiative. This considers the entire lifecycle of a product, from procurement, manufacturing, transportation, use to the eventual disposal, to set targets from the perspective of climate change mitigation (reduced power use, etc.). From the design stage, the “Reduce, Reuse & Recycle” principle of resource saving, risk reduction of chemical substances, and biodiversity are all considered as part of the development process.

This approach is applied not only to materials and standalone equipment, but also to software and solutions in a bid to reduce environmental impact in the society as a whole. The Life Cycle Assessment (LCA) is conducted to achieve a quantitative and objective assessment of the environmental impact of a product. The environmental label is also used for active dissemination of information.

“Green Value Products” Certification Program

In an effort to “contribute to resolving environmental issues in society through our products and services,” as set out in the Sustainable Value Plan targeted for FY2030, Fujifilm introduced a “Green Value Products” certification program in FY2018.  This program compliments the company’s existing internal regulations on design for environment, and aims to clarify any product’s environmental values and involves the certification of products exhibiting outstanding environmental credentials.

This certification program sets certain priorities to the certification criteria according to the product category and the use and features of each product through its entire life cycle. Fujifilm then clarifies the environmental value of each product by conducting environmentally conscious design assessments based on such certification criteria at the time of product development. Certain products are then selected for certification based on the total score of each assessment item. These products are reviewed and approved by the Group Certification Council, and finally certified as a Fujifilm “Green Value Product”.

The certification criteria are determined for the entire life cycle of each product with a different weight for each assessment item, by comprehensively assessing the environmental items such as “measures for climate change,” “resource saving and recycling,” “risk minimisation for chemical substances,” and “biodiversity” as well as considering the social requirements for each business/product category.

This certification program is implemented in compliance with the requirements of the international standard “ISO14021 Self-declared Environmental Claims” and obtains the opinions of external experts in order to ensure the objectivity, reliability, and transparency of the program.

Certification ranking and criteria

Fujifilm classifies its products into three certification ranks (diamond, gold, and silver) according to the degree of their contribution to the reduction of environmental impact.

RankCertification criteria
DiamondProducts and services that user their respective industries’ innovative technologies to substantially contribute to reducing environmental impact
GoldProducts and services that reduce environmental impact at their respective industries’ highest level
SilverProducts and services that reduce environmental impact at a higher level than their respective industries’ standard

Product examples

In Fujifilm’s Graphic Arts business, the following products have been certified for their environmental performance:

Jet Press 750S High Speed Model:  GOLD

Effects on reduction of environmental impact:

  • Many of the consumables associated with conventional offset printing are eliminated
  • Significantly reduces the amount of wasted paper
  • Smaller footprint compared to previous models
  • The efficient drying mechanism reduces drying times, contributing to significantly higher speeds, and saving power
  • Excellent paper recycleability (de-inking ability)

Overall, there are significant reductions in resources, water use and waste compared to equivalent offset presses, with excellent paper recycling.

Revoria Press PC1120:                      SILVER

The requirements of major environment labels for energy consumption, hazardous substances, audible sound levels during operation and recyclable design are satisfied.

Revoria E1 Series:                             SILVER

The requirements of major environment labels for energy consumption, hazardous substances, audible sound levels during operation and recyclable design are satisfied.

Sustainability targets and the environment

Fujifilm has comprehensive targets relating to sustainability and the environment which lay the foundations for its business management strategies to achieve sustainable growth

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Fujifilm’s Sustainable Value Plan 2030 (SVP2030)

The Fujifilm Group announced its Sustainable Value Plan 2030 (SVP2030) in August 2017. The new plan set targeting FY2030 as its long-term goal, which is expected to lay the foundations of the Group’s business management strategies for sustainable growth. One of the key pillars of the SVP2030 is dedicated to the environment.

The environment and sustainability

There are four priority issues, regarding the environmental part of the SVP2030, each with its own set of targets:

  1. Address climate change
  2. Promote the recycling of resources
  3. Address energy issues towards a decarbonised society
  4. Ensure product and chemical safety

1. Address climate change

Reduce the Fujifilm Group’s own CO2 emissions

Reduce CO2 emissions across the entire product life cycle*1 by 50% by FY2030, compared to the FY2019 level

So far (2020) the progress is 15%, 29% of the way towards the target

 

Reduce CO2 emissions from its operations (Scope 1 and 2) *2 by 50% by FY2030, compared to the FY2019 level, aiming to achieve net zero CO2 emissions by FY2040

So far (2020) the progress is 6%, 13% of the way towards the target

 

Convert 50% of purchased electric power to renewable energy-derived power by FY2030

So far (2020) the progress is 9%, 18% of the way towards the target

Contribute to reduce CO2 emissions in society through the use of Fujifilm’s products and services.

Contribute to a reduction in the CO2 emissions generated by society by 90 million tons by FY2030

 

Fujifilm has recently increased its target for contributing to reducing CO2 emissions generated in society from 50 million tonnes to 90 million tonnes.  The aim is to achieve this by replacing conventional products with products that are more sustainable.

So far (2020) the progress is 20 million tonnes, 23% of the way towards the target

 

Increase the % of products certified as “Green Value Products” to 60% of group-wide sales by FY2030.

The Fujifilm Group operates the “Green Value Products” certification scheme, a mechanism for continually creating superior environmentally conscious products and services. In fiscal 2020, 30 new products were certified, bringing the total to 166 (32%), and the company increased the target for the number of products certified to 60% of group-wide sales. As such, Fujifilm is over half-way towards this target.

So far (2020) the progress is 32%, 53% of the way towards the target.

*1 Including phases such as procurement of materials, and manufacturing, transportation, usage and disposal of products.

*2 Direct emission from the company at the manufacturing stage of the product (Scope 1) and indirect emission due to the use of electricity / steam supplied from other companies (Scope 2).

Promote the recycling of resources

Reduce the amount of water the Fujifilm Group uses by 30% by FY2030 (compared to FY2013 levels)

The result in FY2020 was 16%, so the company is over half-way towards the goal of 30% by FY2030.

Contribute to the treatment of 35 million tonnes of water per year in society by FY2030

The result in FY2020 was 8 million tonnes, so the company is around 23% of the way towards the goal of 35 million tonnes by FY2030.

Reduce the amount of waste produced by the Fujifilm Group by 30% by FY2030 (compared to FY2013 levels)

Fujifilm has managed to ensure that the amount of waste produced by the Group did not increase in FY2020, despite rising revenues and an expansion of the business, but has not yet managed to make the reductions planned.  This is a key area of focus for the future.

Achieve a recycling index*3 of more than 10 by FY2030 (was 6.5 in FY2020)

Achieve a valuables conversion index*4 of more than 1 in FY2030 (was 0.63 in FY2020)

*3 Recycling index = (Recycled volume + Valuable-converted volume) / Simple disposal volume

*4 Valuables conversion index = Valuable-converted volume / Recycled volume

Address energy issues towards a decarbonised society

By contributing to the creation and widespread use of renewable energies through advanced materials, Fujifilm aims to help address energy issues and the move towards a decarbonised society. In particular, a New Energy and Industrial Technology Development Organisation (NEDO) started the development of an “all solid state lithium-ion battery” – a next generation storage battery for electric vehicles, under an industry-government-academia collaboration. Fujifilm is participating in the project as one of 23 manufacturers of cars and batteries.

Ensure product and chemical safety

Under this objective, Fujifilm’s aim is to minimise the adverse effect of chemical substances on human health and the environment. In particular, Fujifilm completed the replacement of 2 of 7 chemical substances within the high priority substances for risk management, a new classification established in 2020.  In addition, Fujifilm held online briefings for business partners and achieved 90% understanding of the chemSHERPA chemical information communication system, contributing to further improvement of management accuracy for hazardous substances used in products.

Case Study: Flenex FW Printing Plates

Aztec Label

Estudo de caso

Leading UK label manufacturer adopts Fujifilm’s water washable Flenex FW Printing Plates following successful trial

Aztec Label

West Midlands, UK

Flenex FW

We already had a strong working relationship with Fujifilm, having used their inks for some time, and the Flenex trial was an instant success, immediately remedying the problems we were facing.

Colin Le Gresley | Diretor administrativo, etiqueta asteca

Destaques

  • The commitment follows a successful trial of the plates in May 2021
  • Aztec Label credited the processor with further time savings to the platemaking process and said it is impressed with the performance of the inks
  • The UK-based firm also invested in a Fujifilm C-Touch processor and new Fujifilm UV-LED JJ inks
  • The company’s investment is helping it meet customers’ quality and speed of delivery demands

Established in 1993, Aztec Label manufactures a huge range of self-adhesive labels and tags in a variety of colours, sizes and quantities for customers in the UK and abroad. The company has been growing steadily since its founding and now employs 25 people at its West Midlands facility and turns over £3.6 million annually.

“The key demands our customers place on us are quality and speed of delivery,” says Colin Le Gresley, Managing Director, Aztec Label. “Whatever the industry, whether it’s food and beverage; pharma and medical; household and personal care; automotive or any number of other sectors – all of our customers are looking for consistently high-quality and reliable prompt deliveries. To make sure we’re meeting those expectations, we’re always on the lookout for technological solutions that will help us to improve, and that’s why we decided to trial Fujifilm’s Flenex FW water-washable plates.”

We achieved excellent plate washout in half the time with no sludge build up in the processor. Platemaking is faster now, and there are far fewer plate failures, so it was an easy decision

Colin Le Gresley | Diretor administrativo, etiqueta asteca

“We’d been having some issues with the plate material from our previous supplier, and Fujifilm’s Flenex solution looked like a promising alternative to us. We already had a strong working relationship with Fujifilm, having used their inks for some time, and the Flenex trial was an instant success, immediately remedying the problems we were facing. We achieved excellent plate washout in half the time with no sludge build up in the processor. Platemaking is faster now, and there are far fewer plate failures, so it was an easy decision.”

Flenex FW

Find out more about all the advantages of Fujifilm’s water-washable flexo plates

Discover Flenex FW

Aztec is no stranger to water washable plate technology, having been making water wash plates for nearly a decade, part of the company’s commitment to sustainability and the environment. Aztec also made a massive investment in solar power several years ago with the installation of solar panels across the factory roof as part of a £250,000 refurbishment. The company was also an early adopter of the BPIF ‘Zero Labels 2 Landfill’ scheme in 2017. “The Flenex investment is yet another step in helping us to continue to be a sustainable pre-press and print supplier,” says Le Gresley.

A Fujifilm C-Touch processor and new Fujifilm UV-LED JJ inks also formed part of the investment. Le Gresley credits the processor with further time savings to the platemaking process and is impressed so far with the performance of the inks.

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Learn more about Flenex FW by downloading the product brochure

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Flenex FW

Gama de placas flexográficas laváveis com água de alta qualidade

Proteja o planeta e a sua rentabilidade

Uma linha de chapas flexográficas de alta qualidade, laváveis com água, que melhora a produtividade e protege o meio ambiente

Flenex FW é uma linha de chapas flexográficas laváveis com água que oferece a melhor combinação de qualidade, produtividade e sustentabilidade, ao mesmo tempo que reduz significativamente o custo de uso em comparação com sistemas de processamento de chapas solventes.

Até

40 minutos

tempo de produção de chapas
Alta qualidade

200 lpi

@ 4.400 dpi
Alcançar

1%

ponto superior plano

Por que Flenex FW?

Excelente qualidade em execuções mais longas com 200 lpi consistentes a 4.400 dpi, estrutura de pontos de processo 1%

Melhor transferência de tinta para resultados de impressão mais brilhantes, com bordas mais nítidas e limpas e cores brilhantes

Excelente durabilidade da chapa e redução do inchaço da chapa aumentam o tempo de atividade da impressora, as tiragens de impressão e a lucratividade

Menor custo de uso
Maior produtividade
Mais durável
Ponto superior plano 1%

Evite o custo de processadores térmicos e solventes caros com Flenex FW, para obter os menores custos de produção de chapas flexográficas.

Renove seus processos de fabricação de chapas flexográficas com benefícios exclusivos

O sistema de placas laváveis com água Flenex FW faz muito mais do que simplesmente eliminar a necessidade de solventes e panos absorventes. Ela oferece tiragens mais longas e produz 200 lpi consistentes a 4.400 dpi, estrutura de pontos de processo 1% para impressão de excelente qualidade, dependendo das condições.

Opções flexíveis de processamento de placas

Os processadores de lavagem com água Fujifilm oferecem desempenho ideal com Flenex FW. Os sistemas de processamento de chapas C-Touch MK2 e SB938 oferecem processamento completo de alto desempenho para suas chapas laváveis com água Flenex, e ambos apresentam uma vida útil prolongada do banho e manuseio eficiente de chapas. Disponível para empresas de todos os tamanhos e fácil de instalar, porque não trazer todo o processo de produção internamente, com a garantia de que a Fujifilm estará lá para ajudar caso você precise.

Sistema de filtragem de água

  • A edição mais recente do portfólio Fujifilm é o Sistema de Filtração de Água, projetado especificamente para prolongar a vida útil do banho dos processadores SB938 e C-Touch MK2 e reduzir a quantidade de água necessária. A utilização deste sistema resulta num processador mais limpo, prolongando o tempo entre limpezas, permitindo a redução dos custos de manutenção e melhorando o desempenho ambiental.

Maior produtividade

As placas Flenex FW laváveis com água reduzem o tempo de processamento de produção de chapas para menos de 40 minutos, sendo 300% mais rápidas que os principais sistemas solventes e 1,5 vezes mais rápidas que as atuais tecnologias térmicas e de lavagem com água. A produção de chapas mais rápida significa mais tempo de impressão e um aumento drástico na produção por turno, liberando você para realocar a mão de obra em atividades de maior valor agregado. Os benefícios típicos incluem:

 

  • Aumento no número de placas produzidas
  • Aumento na qualidade
  • Retorno de trabalho mais rápido
  • Maximize o tempo de impressão
  • Custos trabalhistas mais baixos ou oportunidade de realocação
  • Fabricação de chapas mais ecológicas

Impressão de alta qualidade

O sistema de placas laváveis com água Flenex FW faz muito mais do que simplesmente eliminar a necessidade de solventes e panos absorventes. Ela oferece tiragens mais longas e produz 200 lpi consistentes a 4.400 dpi, estrutura de pontos de processo 1% para impressão de excelente qualidade, dependendo das condições.

Estrutura de pontos de topo plano
O composto à base de borracha significa que um ponto superior plano 1% pode ser alcançado sem sistemas complexos para eliminar oxigênio e resulta em menor ganho de ponto. Além disso, uma melhor transferência de tinta produz resultados de impressão visivelmente mais limpos e brilhantes.

Visão geral da tecnologia

As placas de fotopolímero Flenex FW contêm um composto especial à base de borracha que oferece uma série de vantagens inerentes em relação a outros materiais elastoméricos a partir dos quais a maioria das outras placas flexográficas são feitas. Em particular, a borracha não é sensível ao oxigênio, o que minimiza o efeito que o oxigênio do ar tem no formato do ponto e a complexidade do sistema para eliminar o oxigênio do processo de produção da chapa. As outras vantagens de um material de placa à base de borracha incluem:

  • Ganho de pontos reduzido
  • Melhor transferência de tinta para resultados de impressão mais limpos e brilhantes
  • Tempos de exposição e lavagem mais rápidos
  • Muito mais durável
  • Lavagem suave com água e sabão para lava-louças
  • Inchaço reduzido da placa

Já tínhamos uma forte relação de trabalho com a Fujifilm, tendo utilizado as suas tintas há algum tempo, e o teste Flenex foi um sucesso instantâneo, resolvendo imediatamente os problemas que enfrentávamos.

Colin Le Gresley | Diretor administrativo, etiqueta asteca

Ler estudo de caso

Sustentabilidade

Menos impacto no meio ambiente

O uso de chapas de impressão flexográfica Flenex FW laváveis com água tem menos impacto no meio ambiente, pois o processamento é realizado apenas com um detergente neutro, e não trabalhar com solventes é um enorme benefício do ponto de vista de saúde e segurança.

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