Design for Environment

The FUJIFILM Group undertakes environmentally conscious product development based on its design for environment initiative.

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Temps de lecture: 4 minutes

As part of its wider global Sustainable Value Plan 2030 (SVP2030), Fujifilm undertakes environmentally conscious product development based on its design for environment initiative. This considers the entire lifecycle of a product, from procurement, manufacturing, transportation, use to the eventual disposal, to set targets from the perspective of climate change mitigation (reduced power use, etc.). From the design stage, the “Reduce, Reuse & Recycle” principle of resource saving, risk reduction of chemical substances, and biodiversity are all considered as part of the development process.

This approach is applied not only to materials and standalone equipment, but also to software and solutions in a bid to reduce environmental impact in the society as a whole. The Life Cycle Assessment (LCA) is conducted to achieve a quantitative and objective assessment of the environmental impact of a product. The environmental label is also used for active dissemination of information.

“Green Value Products” Certification Program

In an effort to “contribute to resolving environmental issues in society through our products and services,” as set out in the Sustainable Value Plan targeted for FY2030, Fujifilm introduced a “Green Value Products” certification program in FY2018.  This program compliments the company’s existing internal regulations on design for environment, and aims to clarify any product’s environmental values and involves the certification of products exhibiting outstanding environmental credentials.

This certification program sets certain priorities to the certification criteria according to the product category and the use and features of each product through its entire life cycle. Fujifilm then clarifies the environmental value of each product by conducting environmentally conscious design assessments based on such certification criteria at the time of product development. Certain products are then selected for certification based on the total score of each assessment item. These products are reviewed and approved by the Group Certification Council, and finally certified as a Fujifilm “Green Value Product”.

The certification criteria are determined for the entire life cycle of each product with a different weight for each assessment item, by comprehensively assessing the environmental items such as “measures for climate change,” “resource saving and recycling,” “risk minimisation for chemical substances,” and “biodiversity” as well as considering the social requirements for each business/product category.

This certification program is implemented in compliance with the requirements of the international standard “ISO14021 Self-declared Environmental Claims” and obtains the opinions of external experts in order to ensure the objectivity, reliability, and transparency of the program.

Certification ranking and criteria

Fujifilm classifies its products into three certification ranks (diamond, gold, and silver) according to the degree of their contribution to the reduction of environmental impact.

RankCertification criteria
DiamondProducts and services that user their respective industries’ innovative technologies to substantially contribute to reducing environmental impact
GoldProducts and services that reduce environmental impact at their respective industries’ highest level
SilverProducts and services that reduce environmental impact at a higher level than their respective industries’ standard

Product examples

In Fujifilm’s Graphic Arts business, the following products have been certified for their environmental performance:

Jet Press 750S High Speed Model:  GOLD

Effects on reduction of environmental impact:

  • Many of the consumables associated with conventional offset printing are eliminated
  • Significantly reduces the amount of wasted paper
  • Smaller footprint compared to previous models
  • The efficient drying mechanism reduces drying times, contributing to significantly higher speeds, and saving power
  • Excellent paper recycleability (de-inking ability)

Overall, there are significant reductions in resources, water use and waste compared to equivalent offset presses, with excellent paper recycling.

Revoria Press PC1120:                      SILVER

The requirements of major environment labels for energy consumption, hazardous substances, audible sound levels during operation and recyclable design are satisfied.

Revoria E1 Series:                             SILVER

The requirements of major environment labels for energy consumption, hazardous substances, audible sound levels during operation and recyclable design are satisfied.

Sustainability targets and the environment

Fujifilm has comprehensive targets relating to sustainability and the environment which lay the foundations for its business management strategies to achieve sustainable growth

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Fujifilm’s Sustainable Value Plan 2030 (SVP2030)

The Fujifilm Group announced its Sustainable Value Plan 2030 (SVP2030) in August 2017. The new plan set targeting FY2030 as its long-term goal, which is expected to lay the foundations of the Group’s business management strategies for sustainable growth. One of the key pillars of the SVP2030 is dedicated to the environment.

The environment and sustainability

There are four priority issues, regarding the environmental part of the SVP2030, each with its own set of targets:

  1. Address climate change
  2. Promote the recycling of resources
  3. Address energy issues towards a decarbonised society
  4. Ensure product and chemical safety

1. Address climate change

Reduce the Fujifilm Group’s own CO2 emissions

Reduce CO2 emissions across the entire product life cycle*1 by 50% by FY2030, compared to the FY2019 level

So far (2020) the progress is 15%, 29% of the way towards the target

 

Reduce CO2 emissions from its operations (Scope 1 and 2) *2 by 50% by FY2030, compared to the FY2019 level, aiming to achieve net zero CO2 emissions by FY2040

So far (2020) the progress is 6%, 13% of the way towards the target

 

Convert 50% of purchased electric power to renewable energy-derived power by FY2030

So far (2020) the progress is 9%, 18% of the way towards the target

Contribute to reduce CO2 emissions in society through the use of Fujifilm’s products and services.

Contribute to a reduction in the CO2 emissions generated by society by 90 million tons by FY2030

 

Fujifilm has recently increased its target for contributing to reducing CO2 emissions generated in society from 50 million tonnes to 90 million tonnes.  The aim is to achieve this by replacing conventional products with products that are more sustainable.

So far (2020) the progress is 20 million tonnes, 23% of the way towards the target

 

Increase the % of products certified as “Green Value Products” to 60% of group-wide sales by FY2030.

The Fujifilm Group operates the “Green Value Products” certification scheme, a mechanism for continually creating superior environmentally conscious products and services. In fiscal 2020, 30 new products were certified, bringing the total to 166 (32%), and the company increased the target for the number of products certified to 60% of group-wide sales. As such, Fujifilm is over half-way towards this target.

So far (2020) the progress is 32%, 53% of the way towards the target.

*1 Including phases such as procurement of materials, and manufacturing, transportation, usage and disposal of products.

*2 Direct emission from the company at the manufacturing stage of the product (Scope 1) and indirect emission due to the use of electricity / steam supplied from other companies (Scope 2).

Promote the recycling of resources

Reduce the amount of water the Fujifilm Group uses by 30% by FY2030 (compared to FY2013 levels)

The result in FY2020 was 16%, so the company is over half-way towards the goal of 30% by FY2030.

Contribute to the treatment of 35 million tonnes of water per year in society by FY2030

The result in FY2020 was 8 million tonnes, so the company is around 23% of the way towards the goal of 35 million tonnes by FY2030.

Reduce the amount of waste produced by the Fujifilm Group by 30% by FY2030 (compared to FY2013 levels)

Fujifilm has managed to ensure that the amount of waste produced by the Group did not increase in FY2020, despite rising revenues and an expansion of the business, but has not yet managed to make the reductions planned.  This is a key area of focus for the future.

Achieve a recycling index*3 of more than 10 by FY2030 (was 6.5 in FY2020)

Achieve a valuables conversion index*4 of more than 1 in FY2030 (was 0.63 in FY2020)

*3 Recycling index = (Recycled volume + Valuable-converted volume) / Simple disposal volume

*4 Valuables conversion index = Valuable-converted volume / Recycled volume

Address energy issues towards a decarbonised society

By contributing to the creation and widespread use of renewable energies through advanced materials, Fujifilm aims to help address energy issues and the move towards a decarbonised society. In particular, a New Energy and Industrial Technology Development Organisation (NEDO) started the development of an “all solid state lithium-ion battery” – a next generation storage battery for electric vehicles, under an industry-government-academia collaboration. Fujifilm is participating in the project as one of 23 manufacturers of cars and batteries.

Ensure product and chemical safety

Under this objective, Fujifilm’s aim is to minimise the adverse effect of chemical substances on human health and the environment. In particular, Fujifilm completed the replacement of 2 of 7 chemical substances within the high priority substances for risk management, a new classification established in 2020.  In addition, Fujifilm held online briefings for business partners and achieved 90% understanding of the chemSHERPA chemical information communication system, contributing to further improvement of management accuracy for hazardous substances used in products.

Case Study: Flenex FW Printing Plates

Aztec Label

Étude de cas

Leading UK label manufacturer adopts Fujifilm’s water washable Flenex FW Printing Plates following successful trial

Aztec Label

West Midlands, UK

Flenex FW

We already had a strong working relationship with Fujifilm, having used their inks for some time, and the Flenex trial was an instant success, immediately remedying the problems we were facing.

Colin Le Gresley | Directeur général, Label Aztèque

Points forts

  • The commitment follows a successful trial of the plates in May 2021
  • Aztec Label credited the processor with further time savings to the platemaking process and said it is impressed with the performance of the inks
  • The UK-based firm also invested in a Fujifilm C-Touch processor and new Fujifilm UV-LED JJ inks
  • The company’s investment is helping it meet customers’ quality and speed of delivery demands

Established in 1993, Aztec Label manufactures a huge range of self-adhesive labels and tags in a variety of colours, sizes and quantities for customers in the UK and abroad. The company has been growing steadily since its founding and now employs 25 people at its West Midlands facility and turns over £3.6 million annually.

“The key demands our customers place on us are quality and speed of delivery,” says Colin Le Gresley, Managing Director, Aztec Label. “Whatever the industry, whether it’s food and beverage; pharma and medical; household and personal care; automotive or any number of other sectors – all of our customers are looking for consistently high-quality and reliable prompt deliveries. To make sure we’re meeting those expectations, we’re always on the lookout for technological solutions that will help us to improve, and that’s why we decided to trial Fujifilm’s Flenex FW water-washable plates.”

We achieved excellent plate washout in half the time with no sludge build up in the processor. Platemaking is faster now, and there are far fewer plate failures, so it was an easy decision

Colin Le Gresley | Directeur général, Label Aztèque

“We’d been having some issues with the plate material from our previous supplier, and Fujifilm’s Flenex solution looked like a promising alternative to us. We already had a strong working relationship with Fujifilm, having used their inks for some time, and the Flenex trial was an instant success, immediately remedying the problems we were facing. We achieved excellent plate washout in half the time with no sludge build up in the processor. Platemaking is faster now, and there are far fewer plate failures, so it was an easy decision.”

Flenex FW

Find out more about all the advantages of Fujifilm’s water-washable flexo plates

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Aztec is no stranger to water washable plate technology, having been making water wash plates for nearly a decade, part of the company’s commitment to sustainability and the environment. Aztec also made a massive investment in solar power several years ago with the installation of solar panels across the factory roof as part of a £250,000 refurbishment. The company was also an early adopter of the BPIF ‘Zero Labels 2 Landfill’ scheme in 2017. “The Flenex investment is yet another step in helping us to continue to be a sustainable pre-press and print supplier,” says Le Gresley.

A Fujifilm C-Touch processor and new Fujifilm UV-LED JJ inks also formed part of the investment. Le Gresley credits the processor with further time savings to the platemaking process and is impressed so far with the performance of the inks.

En savoir plus...

Learn more about Flenex FW by downloading the product brochure

Téléchargez la plaquette

Flenex FW

Gamme de plaques flexographiques lavables à l'eau de haute qualité

Protégez la planète et vos bénéfices

Une gamme de plaques flexo de haute qualité, lavables à l'eau, qui améliore la productivité tout en protégeant l'environnement.

Flenex FW est une gamme de plaques flexo lavables à l'eau qui offre la combinaison ultime de qualité, de productivité et de durabilité, tout en réduisant considérablement le coût d'utilisation par rapport aux systèmes de traitement des plaques au solvant.

jusqu'à

40 minutes

temps de fabrication des plaques
Qualité élevée

200 lpi

@ 4 400 ppp
Atteindre

1%

point supérieur plat

Pourquoi Flenex FW ?

Superbe qualité sur des tirages plus longs avec une résolution constante de 200 lpi à 4 400 dpi, structure de points de traitement 1%

Meilleur transfert d'encre pour des résultats d'impression plus brillants, avec des bords plus nets et des couleurs vives

L'excellente durabilité des plaques et leur gonflement réduit augmentent la disponibilité de la presse, les tirages et la rentabilité.

Coût d'utilisation réduit
Une plus grande productivité
Plus durable
Point supérieur plat 1%

Évitez le coût des processeurs thermiques et à solvant coûteux avec Flenex FW, pour obtenir les coûts de production de plaques flexo les plus bas.

Rafraîchissez vos processus de fabrication de plaques flexo avec des avantages uniques

Le système de plaques lavables à l'eau Flenex FW fait bien plus que simplement éliminer le besoin de solvants et de chiffons absorbants. Il permet des tirages plus longs tout en produisant une structure de points de traitement 1% constante de 200 lpi à 4 400 dpi, pour une superbe impression de haute qualité, en fonction des conditions.

Options flexibles de traitement des plaques

Les processeurs à lavage à l'eau Fujifilm offrent des performances optimales avec Flenex FW. Les systèmes de traitement de plaques C-Touch MK2 et SB938 offrent un traitement tout-en-un hautes performances pour vos plaques Flenex lavables à l'eau, et tous deux disposent d'une durée de vie prolongée du bain et d'une manipulation efficace des plaques. Disponible pour les entreprises de toutes tailles et facile à installer, pourquoi ne pas confier l'ensemble du processus de production en interne, avec l'assurance que Fujifilm est là pour vous aider si vous en avez besoin.

Système de filtration d'eau

  • La dernière édition de la gamme Fujifilm est le système de filtration d'eau, conçu spécifiquement pour prolonger la durée de vie du bain des processeurs SB938 et C-Touch MK2 et réduire la quantité d'eau requise. L'utilisation de ce système permet d'obtenir un processeur plus propre, prolongeant le temps entre les nettoyages, permettant de réduire les coûts de maintenance et d'améliorer les performances environnementales.

Une plus grande productivité

Les plaques Flenex FW lavables à l'eau réduisent les temps de traitement de fabrication des plaques à moins de 40 minutes, 300% plus rapides que les principaux systèmes à solvants et 1,5 fois plus rapides que les technologies actuelles de lavage thermique et à l'eau. Une fabrication de plaques plus rapide signifie plus de temps sur presse et une augmentation spectaculaire du rendement par équipe, vous permettant ainsi de redéployer la main d'œuvre vers des activités à plus forte valeur ajoutée. Les avantages typiques comprennent :

 

  • Augmentation du nombre de plaques produites
  • Augmentation de la qualité
  • Traitement des travaux plus rapide
  • Maximiser le temps de presse
  • Coûts de main d’œuvre réduits ou possibilité de redéploiement
  • Une fabrication de plaques plus respectueuse de l’environnement

Impression de haute qualité

Le système de plaques lavables à l'eau Flenex FW fait bien plus que simplement éliminer le besoin de solvants et de chiffons absorbants. Il permet des tirages plus longs tout en produisant une structure de points de traitement 1% constante de 200 lpi à 4 400 dpi, pour une superbe impression de haute qualité, en fonction des conditions.

Structure de points à sommet plat
Le composé à base de caoutchouc permet d'obtenir un point supérieur plat 1% sans systèmes complexes d'élimination de l'oxygène, ce qui entraîne un gain de point inférieur. De plus, un meilleur transfert d’encre produit des résultats d’impression sensiblement plus propres et plus lumineux.

Aperçu de la technologie

Les plaques photopolymères Flenex FW contiennent un composé spécial à base de caoutchouc qui offre un certain nombre d'avantages inhérents par rapport aux autres matériaux élastomères à partir desquels la plupart des autres plaques flexo sont fabriquées. En particulier, le caoutchouc n'est pas sensible à l'oxygène, ce qui minimise l'effet de l'oxygène de l'air sur la forme des points et la complexité du système permettant d'éliminer l'oxygène du processus de production des plaques. Les autres avantages d’un matériau de plaque à base de caoutchouc comprennent :

  • Gain de points réduit
  • Meilleur transfert d'encre pour des résultats d'impression plus propres et plus lumineux
  • Temps d’exposition et de lavage plus rapides
  • Beaucoup plus durable
  • Lavage doux avec de l'eau et du savon pour lave-vaisselle
  • Gonflement réduit des plaques

Nous entretenions déjà une relation de travail solide avec Fujifilm, qui utilisions leurs encres depuis un certain temps, et l'essai Flenex a été un succès instantané, résolvant immédiatement les problèmes auxquels nous étions confrontés.

Colin Le Gresley | Directeur général, Label Aztèque

Lire l'étude de cas

Durabilité

Moins d'impact sur l'environnement

L'utilisation de plaques d'impression flexo lavables à l'eau Flenex FW a moins d'impact sur l'environnement, car le traitement est effectué avec uniquement un détergent doux, et le fait de ne pas travailler avec des solvants constitue un énorme avantage du point de vue de la santé et de la sécurité.

En savoir plus sur la durabilité

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