Sector: Labels and Packaging

Case study: Jet Press 750HSM and Revoria Press PC1120

Fink Druck

Case study

Fink Group GmbH makes double Fujifilm investment to boost print quality and uptime

Fink Group

Pfullingen, Germany

Jet Press 750S High Speed Model

Reading time: 5 minutes

The Jet Press has enabled us to produce shorter runs with superior quality compared to both digital and offset presses.

Martin Fink, CEO | Fink Group

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Highlights

  • Leading print company based in Pfullingen, Germany, has made significant investments in both toner and inkjet Fujifilm digital print technology.
  • The digital print solutions include recent installations of Fujifilm’s Jet Press 750S High Speed Model and Revoria Press PC1120.
  • The Jet Press 750S HSM was installed in March 2024 and has already transformed Fink Group’s production capabilities due to shorter runs with superior quality.
  • Fink Group’s investment in the Jet Press 750S HSM aligns with its longstanding commitment to sustainability, not only bettering the environment, but also the safety of their employees.
  • The Revoria Press PC1120 will enhance Fink Group’s flexibility with features like white, gold and silver printing capabilities, along with long banner and small format options.
  • The presses will streamline the company’s workflows and offer unparalleled print quality, enabling them to cater to diverse market demands.

Founded in 1959, Fink Group has grown into a leading printing company based in Pfullingen, Germany. With 56 employees onsite and over 200 employees in Baden-Württemberg, the company is renowned for its diverse range of high quality printing services. Fink Group produces magazines, brochures, folding cartons, packaging for food, mailings, postcards, business cards and calendars. Additionally, the company produce a weekly newspaper, handmade leather notebooks and vibrant calendars.

The Jet Press 750S HSM was installed in March 2024 and has already transformed Fink Group’s production capabilities. Known for its ultra-high print quality and remarkable efficiency, the Jet Press has set new benchmarks in digital printing. “The Jet Press has enabled us to produce shorter runs with superior quality compared to both digital and offset presses,” said Martin Fink, CEO of Fink Group. “The prints are free from artifacts, stripes and cloudy colour fields, ensuring our products meet the highest standards.”

Fink Group’s investment in the Jet Press 750S HSM aligns with its longstanding commitment to sustainability. The water-based inks used in the Jet Press are free from hazardous materials, promoting a safer work environment and more eco-friendly production. Additionally, the machine’s innovative design allows Fink Group to repurpose warm air from the printing process to heat other production areas, maximising energy efficiency.

“The water-based inks in the Jet Press 750S HSM are not only better for the environment, but they also ensure the safety of our employees,” Martin Fink added. “This investment reflects our dedication to sustainability and responsible production practices.”

Fink Group is dedicated to sustainable practices, sourcing materials locally within a 100km radius and aiming to produce compostable print products. This commitment is further reinforced using water-based inks in the Jet Press, which are safer for the environment and employees.

Complementing the Jet Press 750S HSM, Fink Group’s investment in the Revoria Press PC1120 will enhance Fink Group’s flexibility with features like white, gold and silver printing capabilities, along with long banner and small format options. Together, these presses will streamline workflows and offer unparalleled print quality, enabling Fink Group to cater to diverse market demands.

The new printing solutions have also opened doors to new markets, attracting clients from various industries including fashion, automotive, photography, and art galleries. “The stunning print quality has helped us secure new customers with high expectations, such as media agencies and fashion designers,” noted Martin Fink. “The Jet Press allows us to deliver unparalleled detail and colour accuracy, setting us apart from competitors.”

As a family-owned business in its third generation, Fink Group continues to prioritise social responsibility and sustainability. “My grandfather established this business with a focus on weekly newspapers, my father expanded it to B2B, and now I am steering it towards sustainability and high quality printing,” said Martin Fink. “Our investments reflect our dedication to creating a healthier and more human business for future generations.”

Close and attentive support from Fujifilm ensured swift installation and integration of both machines. “The Fujifilm team worked seamlessly to ensure the installation was completed. I never thought that in such a small timeline Fujifilm could act so fast and do such an excellent job,” Fink added. “Their dedication and efficiency have been nothing short of amazing.”

Taro Aoki, Head of Digital Press Solutions at Fujifilm, commented, “We are thrilled to partner with Fink Group and support their journey towards high quality and sustainable printing. The Jet Press 750S HSM is designed to meet the rigorous demands of modern print businesses, and we are confident it will help Fink Group achieve their ambitious goals. With the installation of the Revoria Press PC1120 as well, we look forward to a longstanding partnership.”

 

 

Jet Press 750S High Speed Model

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Case study: LuXtreme LED Curing System

Aztec Label

Case study

Aztec Label sees significant environmental savings following installation of Fujifilm LuXtreme LED Curing System

Aztec Label

Kidderminster, UK

LuXtreme LED Curing System

Reading time: 4 minutes

Highlights

Company Overview: Aztec Label, a family-run business based in Kidderminster, UK, has been supplying high-quality self-adhesive labels since 1993, with rapid growth over the years.

Fujifilm Partnership: Aztec Label has been a long-time Fujifilm customer, previously investing in C-Touch processors, Flenex flexo plates, and Sericol JJ LED UV inks, trusting Fujifilm’s reputation for performance and reliability.

LuXtreme LED Curing System Installation: In May 2024, Aztec Label installed the Fujifilm LuXtreme LED curing system, which has significantly improved operational efficiency with almost instant drying of inks and easy-to-use controls.

Energy and Cost Savings: The transition to LED technology has led to a 63% reduction in energy consumption, helping Aztec Label manage rising energy prices while reducing maintenance costs and downtime associated with traditional UV systems.

The transition has not only allowed us to maintain energy costs comparable to a decade ago, despite tripling production, but it also enhances operational efficiency.

Colin Le Gresley, Owner | Aztec Label

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Based in Kidderminster, UK, Aztec Label is a family-run business that has supplied high quality self-adhesive label products to a wide range of customers for 30 years. Owner, Colin Le Gresley, founded the company in his garage in 1993 and, since then, the business has grown rapidly. In May 2024, Aztec Label installed Fujifilm’s LuXtreme LED curing system.

A Fujifilm customer for several years now, Aztec Label previously invested in two C-Touch processors, Flenex water-washable flexo plates, and Sericol JJ LED UV inks.

“The choice to work with Fujifilm has always been driven by their solid reputation and the trust they instil in our customers,” said Colin. “Their systems have consistently delivered us exceptional performance and reliability, which is crucial for our operations.

“The LuXtreme LED curing system has proven to be a game changer. The installation was handled with ease and the system is remarkably efficient. The operators appreciate the simplicity of the controls, and the LED response time is perfect. As soon as we’re ready to print, we can dry our inks almost instantaneously, with no delays.”

One of the primary motivations for transitioning to LED technology was the significant energy savings. “Through rigorous testing, we demonstrated a remarkable 63% reduction in power consumption compared to traditional UV systems. With energy prices soaring, this shift not only makes financial sense but also aligns with our continued commitment to sustainability,” Colin explained.

“The transition has not only allowed us to maintain energy costs comparable to a decade ago, despite tripling production, but it also enhances operational efficiency. The longevity and low maintenance needs of LED systems are expected to reduce costs and downtime significantly, moving away from the costly and time-consuming routine of annual lamp changes. Looking ahead, we are excited about the future and confident that Fujifilm will play a pivotal role in our journey,” concluded Colin.

Ian Isherwood, Segment Manager, EMEA comments: “This investment highlights our continued partnership with Aztec Label and reflects their ongoing commitment to sustainability as well as ours to innovative technology. It has been a real pleasure seeing their business evolve over the years with the support of our solutions. We look forward to seeing how yet another Fujifilm offering will further contribute to their growth.”

Get the eco edge

Huge savings in energy, materials, labour and waste are possible with the LuXtreme LED UV system, thanks to the lower power LED UV lamps.

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Case study: Jet Press 750S HSM

Torby Duet

Case study

Torby Duet becomes the first company in Poland to install Fujifilm’s Jet Press 750S HSM

Torby Duet

Poland

Jet Press 750S HSM

Reading time: 6 minutes

Highlights

  • First in Poland: Torby Duet is the first Polish company to install Fujifilm’s Jet Press 750S High Speed Model (HSM), enhancing its production capacity and quality.
  • Company Background: Founded in 2013, Torby Duet specialises in producing high-end, custom paper bags for luxury and institutional clients across Europe.
  • Investment Motivation: The Jet Press 750S HSM was chosen for its unique print quality, efficiency, and ability to meet growing demand for personalised and short-run projects.
  • Business Expansion: The investment enables Torby Duet to offer new, personalised products and supports plans to launch a second business focused on high-volume, high-quality marketing prints.
  • Sustainability and Support: The Jet Press 750S HSM offers eco-friendly benefits with minimal waste and lower energy consumption, while Fujifilm provides ongoing training and support.

I couldn’t believe the quality I saw in the samples printed on a digital machine. I’ve seen plenty of samples from all kinds of presses over the years, both offset and digital, but the output from the Jet Press 750S HSM was truly unique.

Piotr Beben, CEO and owner | Torby Duet

Torby Duet, a leading Polish manufacturer of exclusive paper bags, has become the first company in Poland to install Fujifilm’s Jet Press 750S High Speed Model (HSM). This significant investment marks a new chapter in the company’s growth, allowing Torby Duet to maintain its reputation for high-quality printing while boosting production capacity, flexibility, and efficiency. With the Jet Press 750S HSM’s high print speeds, the company can now meet the growing demand for personalised projects, delivering tailored solutions to its customers across Europe.

Founded in 2013, Torby Duet specialises in producing customised high-end paper bags for clients in industries ranging from luxury goods to government institutions. As the company continues to expand, it sought a technology that would allow it to maintain its commitment to quality while increasing production efficiency and business opportunities.

After first seeing the Jet Press 750S HSM at Fujifilm’s Peak Performance Print 2023, Piotr Beben, CEO and owner of Torby Duet, knew that Fujifilm’s digital press was the perfect match for his company’s needs.

Mr Beben comments: “I couldn’t believe the quality I saw in the samples printed on a digital machine. I’ve seen plenty of samples from all kinds of presses over the years, both offset and digital, but the output from the Jet Press 750S HSM was truly unique. After visiting Fujifilm’s Showroom in Ratingen, Germany, and conducting tests, I was convinced this was the machine to transform our business. The number and the scale of orders within our business are growing rapidly each year. To keep up with such demands and maximise sales opportunities, we decided to invest in the Jet Press 750S HSM.”

The Jet Press 750S HSM offers print quality that rivals and often surpasses traditional offset printing, while providing the flexibility and efficiency of digital production. The press will allow Torby Duet to produce high quality prints with faster turnaround times, positioning the company at the forefront, not just of the Polish market, but also the wider European market.

The introduction of the Jet Press 750S HSM will enable Torby Duet to expand its offerings, particularly in the realm of personalised and short-run prints – something that has become increasingly important in today’s competitive market. With the ability to produce one-off prints and variable data printing, the company can now offer its clients fully customised solutions without compromising on quality or cost.

Mr Beben comments: “Our customers increasingly demand personalisation and fast turnarounds. The Jet Press 750S HSM allows us to meet those needs while also maintaining the premium quality we’re known for. It’s a game-changer for our business and will allow us to continue growing and innovating.

“The new machine allows us to offer our customers completely new and different products, enhancing our product offering and business growth. With the aid of this investment, our business has grown to the point where we have plans to launch a second business – a digital printing house focusing on high quality, high volume, and fast turnaround marketing prints.”

Fujifilm’s Jet Press 750S HSM also has sustainable benefits, with minimal waste and reduced energy consumption compared to traditional printing methods. Piotr emphasised the importance of sustainability in their decision: “Not only does the Jet Press help us reduce waste, but its efficiency also means we’re using less paper and energy per job, making it a perfect fit for our commitment to environmentally responsible production.”

Fujifilm has been a trusted partner throughout the installation process, providing comprehensive training and ongoing support to the team at Torby Duet.

Agnieszka Głowacka, Business Development Manager POD, Fujifilm Poland comments: “I’m very pleased that the first installation of the Jet Press 750S HSM has happened in Poland. The state-or-the-art technology, and outstanding quality and colour consistency are already well known in Western Europe and will allow Torby Duet to differentiate their business and leave their competition far behind”.

Taro Aoki, Head of Digital Press Solutions, Fujifilm Europe comments: “We are thrilled to see Torby Duet become the first company in Poland to install the Jet Press 750S HSM. This installation opens new possibilities, showcasing how the Jet Press can support an even broader range of applications than we had originally envisioned. Their focus on quality and innovation aligns perfectly with Fujifilm’s mission to provide cutting-edge printing technologies. By integrating the Jet Press 750S into their operations, Torby Duet will be able to offer a level of print precision, colour consistency and efficiency that is truly unmatched in the market.”

Jet Press 750S HSM

Learn more about Fujifilm’s Label & Packaging sector printing solutions:

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Pipi Print and Packaging Ltd

Pipi Print and Packaging Ltd enhances capabilities with Fujifilm Jet Press 720S Investment

Read the Article

Reading time: 3 minutes

Pipi Print and Packaging, based in Leicestershire, UK, is proud to announce the successful installation of its first digital press, the Fujifilm Jet Press 720S. This investment, initiated in March and fully operational since July, highlights the company’s commitment to innovation and sustainability in the packaging sector.

Pipi Print and Packaging is a family-owned business established in 1982, beginning as a small commercial print operation run from a terraced house. Over the years, it has grown into a major provider of printed cartons and labels, now operating from a 42,000-square-foot manufacturing plant. Serving a wide range of industries, including cosmetics, healthcare, decorative, and pharmaceuticals, Pipi Print and Packaging is renowned for its high quality, bespoke packaging solutions.

Hitesh Parmar, Sales Director, at Pipi Print and Packaging, comments: “The decision to invest in the Fujifilm Jet Press 720S was driven by the need to improve production speed, reduce waste, and maintain superior colour consistency. As our first investment in a digital press, the Jet Press 720S has revolutionised our operation. This efficiency, along with the excellent colour consistency and reduced waste, is a significant advancement for our company.

“This new capability has allowed us to enhance our service offerings, particularly by enabling lower minimum order quantities (MOQs), making us an ideal partner for start-up brands. The investment aligns with our commitment to sustainability, as the Jet Press 720S significantly reduces paper waste and eliminates the need for extensive make-ready sheets.” He added.

Raj Parmar, Managing Director, at Pipi Print and Packaging, comments: “This is a groundbreaking investment for us which has quickly revolutionised our work flow. The turnaround times from artwork approval have proven to be phenomenal. We look forward to building a long term partnership with Fujifilm.”

Martin Fairweather, National Digital Business Development Manager, Fujifilm UK said, “We are delighted that Pipi Print and Packaging has chosen the Jet Press 720S to enhance their digital printing capabilities. It’s been a pleasure to work with such a forward-thinking company that values both quality and sustainability. We are confident that this press will help them achieve their operational goals and open up new opportunities in the packaging market.”

Pipi Print and Packaging will be showcasing their latest investment and discussing its benefits at London Packaging Week. Visitors are encouraged to stop by their stand F14 to learn more about how they can benefit from Pipi Print and Packaging’s service offering with the Fujifilm Jet Press 720S

Case study: LuXtreme and CuremaX

Paragon ID

Case study

Paragon ID UK partners with Fujifilm to achieve sustainability and productivity benefits

Paragon ID UK

United Kingdom

LuXtreme LED UV System & CuremaX inks

Reading time: 4 minutes

Highlights

  • The partnership began when Paragon ID UK’s production site in Hull, driven by their own internal sustainability targets, made the decision to switch to Fujifilm’s Flenex water wash plates.
  • Paragon ID also tested Fujifilm’s CuremaX inks and were delighted with their performance, prompting them to initiate the transition to CuremaX inks before the curing system installations began.
  • The solutions were supplied by Fujifilm in conjunction with IST, who have recently partnered with Fujifilm to become the key supplier for the LuXtreme LED UV system for the narrow web market.
  • As as a result of the installations, solvent emissions have been eliminated from magnetic stripes and the transition to LED technology has enabled energy savings.
  • The investments have enabled Paragon ID to realise a range of energy, time and cost savings while achieving unparalleled performance and productivity.
  • Paragon ID are now able to deliver unparalleled value to their customers while maximising their environmental credentials.

 

 

Our investment in Fujifilm’s LuXtreme and CuremaX technologies underscores our commitment to driving sustainability and innovation in print solutions.

Jamie Parker, Head of Operations at Paragon ID’s Hull site | Paragon ID UK

Paragon ID UK is primarily a flexographic label print manufacturer with additional capability in the production of RFID labels & access cards. Paragon ID, as a wider group, designs, develops and delivers secure contactless identification solutions including bank cards, mobile payment technology and train tickets based on smart technologies.

The partnership began when Paragon ID UK’s production site in Hull, driven by their own internal sustainability targets, made the decision to switch to Fujifilm’s Flenex water wash plates, which were supplied by trusted Fujifilm partner, Creation Repro in 2023. The relationship developed further when Paragon ID were introduced to Fujifilm‘s LuXtreme LED UV curing systems just prior to Labelexpo 2023. Paragon ID’s keen interest in the sustainability benefits of this solution in particular, led to the signing of three retrofit installations during the event.

Additionally, prior to the first installation in Hull, Paragon ID tested Fujifilm’s CuremaX inks and was delighted with their performance. This prompted Paragon ID to initiate the transition to CuremaX inks before the curing system installations began.

Despite the complexity of Paragon ID’s product portfolio, the installations of the LuXtreme systems proceeded smoothly, thanks to comprehensive onsite surveys conducted by IST.

Reflecting on the partnership, Jamie Parker, Head of Operations at Paragon ID’s Hull site, commented, “Our investment in Fujifilm’s LuXtreme and CuremaX technologies underscores our commitment to driving sustainability and innovation in print solutions. At our production site in Hull, we have spearheaded efforts to eliminate solvent emissions from magnetic stripes, transitioned to LED technology for energy savings, and embraced water-based solutions in relation to plate supply. By leveraging Fujifilm’s expertise and cutting-edge technologies, we are now able to deliver unparalleled value to our customers while maximising our environmental credentials. The investments have enabled us to realise a range of energy, time and cost savings while achieving unparalleled performance and productivity.”

“We are thrilled to partner with Paragon ID UK in their journey towards sustainability and innovation in print technology,” added Ian Isherwood, Segment Manager EMEA – Analogue Packaging, Fujifilm Europe. “By combining Paragon ID’s industry expertise with Fujifilm’s advanced solutions, we are confident in our ability to deliver comprehensive and sustainable print solutions to customers worldwide.”

Commenting on the partnership, Andreas Bosse, Head of Marketing at IST, stated: “We are excited to have facilitated the integration of Fujifilm’s innovative solutions into Paragon ID’s operations in Hull. This partnership marks the beginning of our collaboration with Fujifilm and underscores our shared commitment to driving technological advancement and sustainability in the print industry.”

Get the eco edge

Huge savings in energy, materials, labour and waste are possible with the LuXtreme LED UV system, thanks to the lower power LED UV lamps.

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Case study: Jet Press 750S

MR Cartonnage Numerique

Case study

MR confirms Jet Press 750S investment at drupa 2024 to support business growth and reduce environmental impact

MR Cartonnage Numerique

Saint-Ouen-l’Aumône, France

Jet Press 750S

Reading time: 4 minutes

This is our first ever investment with Fujifilm and through the whole decision-making process they’ve been a pleasure to work with.

Jonathan Mihy | MR Cartonnage Numerique

Highlights

  • Founded in 2009, MR has always been a digital-only packaging print business, producing short run packaging and protypes for major luxury brands.
  • At drupa 2024 the company confirmed an investment in Fujifilm’s Jet Press 750S for folding carton packaging.
  • The french packaging company decided the Jet Press was the right machine to support business growth.
  • MR was impressed by Fujifilm’s commitment to understand their particular needs to ensure the press worked exactly as they needed it to.
  • The water-based inks the Jet Press uses, and the recyclability of Jet Press printed products, were very important factors in their decision.
  • The Jet Press 750S investment is an important step in MR Cartonnage Numerique reducing their carbon footprint and environmental impact.

Founded in 2009, and a DIAM company since 2017, MR has been a digital-only packaging print business from the outset, producing short run packaging and protypes for major luxury brands. At drupa 2024 the company confirmed an investment in Fujifilm’s Jet Press 750S for folding carton packaging.

“The folding carton packaging market is growing,” says company founder and CEO Jonathan Mihy. “And within that market, short run work is increasing fastest of all. But achieving the necessary levels of quality, and being able to do so profitably, remains a challenge.

“We’re always on the lookout for new technologies to give us a competitive edge and to help us to grow,” Mr Mihy continues. “Ultimately, we decided the Jet Press was the right machine to help us do that, and there were a lot of reasons behind that decision.”

“We’d been looking into inkjet over a number of years, and became increasingly certain that our next investment needed to be in an inkjet press. We also wanted a B2 format size – so those criteria immediately put the Jet Press on our radar.

“When we started looking at it closely, we were even more impressed. Not just by the machine itself – but the lengths that Fujifilm went to, throughout the process, to ensure that it worked exactly as it needed to. We tested it exhaustively and Fujifilm were hugely supportive right from the very beginning until we were ready to make our decision. They worked with us incredibly closely to understand our challenges and particular needs and to answer every question. This is our first ever investment with Fujifilm and through the whole decision-making process they’ve been a pleasure to work with.”

Mr Mihy also has high praise for the press itself. “The colour consistency is excellent,” he continues. “That is so important for our clients. We can print a short run and then have complete confidence that we can match the colours exactly at a later date.”

“The up-time and reliability are also superb. The press is robust, built an offset-style chassis, and downtime is minimal. Furthermore,” Mr Mihy concludes. “the water based inks the Jet Press uses, and the easy recyclability of Jet Press printed products, were also very important factors in our decision. We’re committed, as a business, to reducing our carbon footprint and our environmental impact. Our Jet Press investment is an important step in that direction.”

Taro Aoki, Head of Digital Press Solutions, Fujifilm Europe adds: “The Jet Press has been setting quality and productivity standards in commercial print for more than a decade. We’re delighted now to see more and more customers recognising its potential for high-end, short to mid-run packaging, based on its wider colour gamut, consistent colour quality, flat tint reproduction and higher machine up-time. We’re honoured that MR Cartonnage Numerique has opted to partner with us to expand their business, and we look forward to a long future working together.”

Jet Press 750S

Find out more about how the quality and speed of the Jet Press 750S make it ideal for folding carton applications

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The Future of Flexible Packaging is Digital

Introducing the Fujifilm Jet Press FP790

Read the Article

Reading time: 7 minutes

The future of flexible packaging is digital. The future of flexible packaging is inkjet. The future of flexible packaging is the Fujifilm Jet Press FP790.

While there’s no doubt that in the packaging sector, the adoption of digital print technologies has advanced much more slowly than in other print sectors, the direction of travel is unambiguous. A 2021 Allied Market Research (AMR) report estimated the global digital printed packaging market to be worth $20.6 billion (in 2021) and projected substantial CAGR of 9.1% over ten years, to reach $49.9 billion by 2031.[1]

The report singled out flexible packaging as the segment likely to grow the fastest (from the smallest base) and also indicated that inkjet would grow its share of the digital packaging market overall compared with other digital alternatives, thanks to the levels of quality and productivity that can now be achieved with leading inkjet technologies.

There are a number of trends driving these shifts, and Fujifilm has designed the Jet Press FP790 to address all of them head on. In this article we examine three of the most important of these trends and look at how Fujifilm inkjet technology, and the Jet Press FP790 in particular, is uniquely well suited to address them.

Megatrend One: Sustainability

The challenge of developing more sustainable production practices is being driven by a mix of consumer pressure, government regulation and an increasing sense of environmental responsibility on the part of brands and packaging producers.

Reducing waste and boosting recyclability is an increasing concern for packaging companies and this trend is a major driver behind the adoption of digital technology, as it offers a way to significantly reduce waste and the use of consumables associated with analogue print processes.

Going digital has significant environmental benefits here, as far fewer consumables are used before, during and after the production process compared to traditional flexo production, and there is virtually no waste, resulting in a much smaller ecological footprint.

The consumables required for platemaking and the cleaning of processing equipment, the additional packaging required for those consumables, and the additional energy and water use required for those processes are all eliminated.

Additionally, going digital means shorter runs can be printed economically, so you can print just what you need – leading to much less product waste.

Megatrend Two: Time to market  

Time is money, and modern businesses, and modern consumers, expect instant delivery. New product lines often need to be set up at a moment’s notice and the timescales involved in setting up an analogue production line can sometimes be prohibitive – especially for relatively short run jobs.

This is where digital in the form of inkjet really comes into its own. With no set-up time required, the job gets printed straight away and turnaround times are massively reduced.

Megatrend Three: Rapid rise in SKUs and reduced product lifecycles

The proliferation of SKUs is another factor behind the increasing popularity of inkjet. More unique product lines, combined with shorter product lifecycles, mean that companies frequently end up with excess inventory. This leads to logistics and storage challenges, as well as higher levels of waste and higher costs. Short run production, to print the exact quantity you need and no more, offers a way around this, but it is simply not viable using analogue processes.

Related to this, having the ability to quickly and efficiently produce extremely high quality samples is another benefit of inkjet.

Why the Jet Press FP790?

The trends above are driving the interest in digital production – but not all digital solutions are created equal. There are many solutions out there – but only one is a proven mainstream flexo packaging print alternative.

Built on years of Fujifilm inkjet and packaging sector expertise

It’s in the name. Fujifilm’s Jet Press has been synonymous with inkjet excellence in the commercial print and folding carton packaging sector for more than a decade, and Fujifilm’s expertise in printhead and ink development stretches back much further still.

Fujifilm also has a long history in the flexible packaging industry, developing flexo plates, inks, imprinting bars and LED curing solutions.

In the Jet Press FP790, Fujifilm has brought together that combination of inkjet technology and flexo packaging market knowledge to produce a digital flexible packaging press that is not only setting new standards for quality and productivity – but is also designed to fit seamlessly into a typical flexible packaging  production environment with ease.

High quality Fujifilm water based inkjet ink, with a double white option

Fujifilm is one of the world’s leading ink manufacturers and the water based ink in the Jet Press FP790 draws on that rich heritage. The inks also include a unique double white option in the Jet Press FP790, and this, in particular, sets it apart as a machine suitable for tackling everything from the simplest production that just needs to get done fast, through to jobs that require the very highest standards of quality.

Proven solution

It may be new to the market, but the Jet Press FP790 has already proven its value and its potential through the endorsement of some of the industry’s most respected software and finishing companies who have signed up as partners. These partners include Henkel and Nordmeccanica for coating and laminating solutions, and HYBRID Software for our XMF Packaging workflow solution which provides automated pre-press functionality to deliver accelerated turnaround times, maximum productivity and reduced operating costs.

These multiple partnerships with respected and experienced industry names are both a vote of confidence in the capabilities of the press, and a means of ensuring that it can fit easily and seamlessly into existing analogue production environments.

But the endorsements don’t stop there. An early UK beta customer had this to say:

“Sustainable packaging design is not just about material choice. It’s about sustainable production and that’s what the Fujifilm Jet Press 790 achieves for us. With high speed and high quality digital printing, the ability to cost-effectively produce short run lengths, and the elimination of plates and make-ready processes, all mean that the Jet Press 790 brings a host of benefits to our business. It enables us to deliver excellence in print performance, eliminate waste and exceed the needs of today’s flexible packaging market with complete flexibility and agility. We are delighted to be the first installation in Europe and we are confident that the press will provide us with significant advantages in what is a highly competitive market.”

No additional investment required

Most digital flexo packaging solutions require a lot more additional investment beyond the press itself. Special substrates that need special adhesives and laminates and considerable downtime for all the associated changeovers. The Jet Press FP790 is designed to fit seamlessly into existing workflows and existing laminating and other finishing systems.

Overall, it’s clear that digital technologies are set to drive the future of flexible packaging. There are several trends causing this shift, and we will see this continue to grow further. Fujifilm is unique in its ability to combine decades of expertise in inkjet and flexible packaging, along with the support and knowledge of its partners, to provide an innovative solution that is truly future-proofing the flexible packaging market, with the Jet Press FP790.

[1] Digital Printing Packaging Market 2031: https://www.alliedmarketresearch.com/digital-printing-packaging-market-A08308

Jet Press FP790

Learn more about our revolutionary digital flexible packaging press.

Discover the difference

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Jet Press FP790

Digital inkjet press for flexible packaging

Three presses in one

Print mainstream flexo jobs digitally, at rotogravure quality

The Jet Press FP790 has been designed to help printers and converters adapt to changing market dynamics that are driving shorter print runs and product life cycles, faster delivery times and more sustainable production, whilst also adhering to the regulatory requirements of flexible packaging.

Superb

1200 x 1200dpi

Print resolution
Up to

50m/min

Print speed
Up to

790mm

Substrate width

Why Jet Press FP790?

High productivity

Print speed of 50 m/min (164 feet per minute), no matter the number of colours.

Wide colour gamut

Achieve special brand and spot colour matching with no special inks.

Sustainable print process

Able to minimise waste and reduce the number of consumables.

Inline corona
Vibrant colour
Automatic register
Digital print unit (ww) and drying
Unwinder
High resolution
Digital print unit (cmyk) and drying
Image inspection
Rewinder

Get your sample

Fill in the form to request your flexible packaging sample

Suitable for mainstream flexible packaging

The Jet Press FP790 digital press has been designed to be suitable for mainstream flexible packaging applications, thanks to a number of key features. Firstly, the Jet Press FP790 digital press produces ultra-high print quality, wide gamut print similar to the Jet Press 750S, making it possible to convert analogue flexo and rotogravure jobs to digital.

High productivity

The maximum substrate width is 790mm (31 inches) with a productivity of 50 m/min (164 feet per minute), no matter the number of colours. The high machine uptime and ability to change printing jobs and design adjustments within a matter of minutes contribute to the overall improvement of production efficiency of the entire factory.

Critically, the Jet Press FP790 is also able to fit into existing production processes with no other capital investments, along with being a much more sustainable solution than its analogue counterparts.

Fits existing production processes

With the challenging demands of the flexible packaging market, particularly the short turnaround times and regulatory requirements, Fujifilm has carried out extensive testing of printed output from the Jet Press FP790 with various laminating, slitting and finishing processes, to ensure customers of the press are in the best possible position to maximise the production opportunities from day one.

Fujifilm extensively tested Henkel’s renowned portfolio of laminating adhesives to ensure compatibility with the Jet Press FP790 ink as well as verify adhesion properties and lamination performance in post-press production, to guarantee the highest quality output. Given the excellent results and positive outcomes from these rigorous tests, Henkel’s solvent-free laminating adhesives are Fujifilm’s recommended solution for use with the Jet Press FP790.

Fujifilm also successfully tested Nordmeccanica’s Simplex range of two-layer laminating machines for solvent-less adhesives. The environmental benefits of the Jet Press FP790, combined with Henkel’s solvent-free adhesives and Nordmeccanica’s solvent-less lamination technology, delivers a truly sustainable production solution. In addition, it will enable packaging converters to remain compliant with the increasingly stringent environmental regulations that are now commonplace throughout the industry.

By collaborating with renowned and leading manufacturers of pre-press and post-press
technologies, Fujifilm can clearly demonstrate that its new Jet Press FP790 is fully compatible and integrates effortlessly into existing production environments offering a ‘plug and play’ digital solution that delivers the highest quality finished packaging with minimal testing, training or setup.

XMF Packaging – powered by HYBRID Software

Fujifilm’s Jet Press FP790 will feature a unique, smart Digital Front End (DFE) and unified workflow solution developed specifically by HYBRID Software to optimise the productivity and output of Fujifilm’s press.

This new XMF Packaging DFE is the first of its kind to be developed by a software company for use in the packaging market, and is a result of a close working partnership between Fujifilm’s R&D team and HYBRID’s specialist software developers.

Based on proven technology, the web-based,open architecture production workflow offers fully automated pre-press functionality to ensure the Jet Press FP790 press offers accelerated turnaround times, maximum productivity and reduced operating costs. In addition, its modular configuration allows for greater workflow expansion and upstream customisation to cater for specific user requirements.

 

A more sustainable print process

Fujifilm employs environmentally friendly water-based primers and inkjet technologies, which meet or exceed all regulatory requirements for flexible packaging printing. The Jet Press FP790 is also able to minimise waste, reduce the number of consumables associated with traditional analogue production, and totally eliminate all elements of the plate-making process.

Wide colour gamut and ultra-high quality

Using 1200 X 1200 dpi resolutions with CMYK inks, the Jet Press FP790 can achieve more than 90% of the Pantone® colour gamut, while also using two white ink channels for delivering high white opacity, all achieved with unprecedented colour stability. The wide colour gamut allows converters to achieve special brand and spot colour matching with no need for additional special inks.

Comparison of the color gamut of Jet Press FP790

Displayed L*a*b* space in a*b* plane

Want to know more?

Find out more about the Jet Press FP790 in our new Label & Packaging Range guide, available for download here.

Download the range guide

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Analogue. Digital. Sustainable.

Fujifilm for packaging: A story in three parts.

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World-first: Sustainable cleaning solution

Fujifilm reduces the carbon footprint of its inks with innovative cleaning technology at its Broadstairs ink manufacturing facility

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Reading time: 6 minutes

  • Fujifilm switched to a more environmentally friendly cleaning technology at its Broadstairs ink manufacturing facility.
  • The company partnered with Terrafend, which develops and supplies sustainable cleaning solutions.
  • Fujifilm becomes the first company in the world to install an Ambimization® Proteus machine.
  • Ambimization® technology provides a revolutionary approach to cleaning by combining chemical and mechanical engineering.
  • The water-based cleaning fluids are non-flammable, non-carcinogenic and non-toxic.
  • Since installing the new technology, Fujifilm has significantly reduced its waste, carbon footprint and VOC emissions.

The FUJIFILM Specialty Ink Systems (FSIS) award-winning factory in Broadstairs, UK, manufactures high performance inks for a range of markets, including Uvijet wide format UV inkjet inks, and Sericol screen and flexo inks. The factory has implemented several sustainability initiatives over the last ten years and in the summer of 2022, it became the first ever company to trial the new-to-market Ambimization® fluids and Proteus pot wash machine from Terrafend.

Terrafend’s patented Ambimization® technology combines chemical and mechanical engineering to provide a revolutionary approach to cleaning. Ambimization® water-based fluids are non-flammable, non-carcinogenic and non-toxic. They work at ambient temperatures and can be used repeatedly before reaching end of life, thus reducing workplace risk, energy consumption, and VOCs (Volatile Organic Compounds).

Last year, Fujifilm onboarded Ambimization® technology in its analogue ink department in Broadstairs to clean its UV, water-based and solvent-based ink pots. The use of Ambimization®, in turn enabled Fujifilm to implement the Proteus pot wash machine. These new innovations replaced legacy cleaning equipment that used chemical solvents.

The Proteus machine cleans pots with a water-based Ambimization® fluid in a time-efficient manner, facilitating cost and energy savings, as well as reducing the use of VOCs and creating a safer working environment. It is a sustainable cleaning solution that aligns with Fujifilm’s commitments to promote the use of green technology.

Moving from solvent to water-based cleaning

Fujifilm’s old pot cleaning process involved solvents being sprayed on the walls of the mixing vessels at pressures in excess of 70 bars, thereby removing traces of the ink and decontaminating the surfaces of the pots. This method used around 72,000 litres of chemical-based solvent and generated around 22,000 litres of waste per year.

After the cleaning process, the used solvent, saturated with ink, was pumped into a 24,000 litre storage tank at the Broadstairs site. When full, the tank was drained by a specialist contractor and the solvent waste was removed from the site, via road tanker, to a chemical re-processor. At the re-processor, the waste was separated through distillation, enabling 75% of the solvent to be returned to Fujifilm and used again. A limitation of this method was its inefficiency, with 25% of the material being lost in the recycling process.

In stark contrast, the new Proteus machine and water-based fluids, generate minimal chemical waste and VOCs. With Ambimization®, Fujifilm has managed to reduce solvent waste output at its Broadstairs site. This is not only better for the environment, but safer and more pleasant for the on-site Fujifilm team who handle the ink pots before and after cleaning. Fujifilm has reduced its VOC emissions by 91% since switching to the Proteus and Ambimization® process.

Reduced fire risks & energy consumption

An additional safety benefit of Ambimization® is that it eliminates fire risk – and this is further facilitated by the Proteus machine. With the traditional cleaning method, the solvent formed fine aerosol particles during each cleaning event, because of the high pressure deployed. This created an explosive (ATEX) atmosphere. Although ATEX equipment was installed and steps were taken by staff to reduce this fire risk, the risk still posed a threat.

Moving forward with the more sustainable cleaning solution provided by the Proteus machine, Fujifilm will be able to remove all ATEX rated equipment and save on time that would otherwise have been spent on ATEX health and safety measures within the pot wash area. The Proteus machine is also expected to reduce energy usage by 110,000 kWh per year, making it a hugely worthwhile investment.

Key takeaways

Fujifilm’s ink R&D and manufacturing facility in Broadstairs, Kent, has regularly made the news as a four-time winner of the UK’s Best Process Plant in 2013, 2015, 2016 and 2017, but it is for its sustainability initiatives that it is now rapidly creating waves.

Fujifilm has paved the way for more ink and coating manufacturers to implement Ambimization® by being the first company in the world to pioneer the technology. Since Fujifilm onboarded Ambimization® – and the Proteus pot wash machine – Terrafend has introduced the technology to seven additional international major coating and composite manufacturers.

Switching to Ambimization® has delivered the following objectives:

  1. Provided a green / sustainable pot cleaning process
  2. Reduced VOC emissions at the Broadstairs site
  3. Reduced energy consumption by approximately 110,000 kWh per year during the pot cleaning process
  4. Future-proofed the Broadstairs site’s pot cleaning capability
  5. Eliminated the Broadstairs site’s DSEAR risk

Gary Burgess, Manufacturing and CI Manager at FUJIFILM Speciality Ink Systems, comments: “We’re thrilled to be the first company in the world to have trialled an Ambimization® Proteus machine, installed at our Broadstairs ink manufacturing site. Although the digital ink market continues to grow, screen and flexo inks are still used for a number of printing applications. We’ve taken a step to reduce waste and energy when it comes to cleaning our ink pots. During the process, we’ve also reduced VOC emissions and eliminated the site’s largest risk.”

Emily Cassius, Head of Business Development at Terrafend, adds: “This cleaning technology has huge potential to help leading brands – like Fujifilm – to operate more efficiently while reducing risk, waste and carbon footprints. We are pleased to have helped them boost their sustainability credentials and look forward to a continued partnership.”

Learn more about our Label & Packaging solutions

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Case Study: Jet Press 750S HSM & 720S Commercial Printers

Ebro Color

Case Study

Packaging printer Ebro Color benefits from multiple Jet Press installations, thanks to quality and food-safe ink.

Ebro Color

Albstadt, Germany

Jet Press 750S HSM & 720S

Highlights

  • Ebro Color is a cardboard packaging print specialist based in Albstadt, Germany, with a 90-year history.
  • The company invested in Fujifilm’s Jet Press 720S in 2018 to be more cost-efficient and offer greater flexibility to customers.
  • Has now become first adopter in Europe of Fujifilm’s new FS-1 food-safe ink, used in combination with the Jet Press 720S Commercial Printer.
  • Invested in the Jet Press 750S High Speed Model in late 2021, which has resulted in even more business growth.
  • Also use an Acuity B1 for large format packaging products.
  • Values their partnership with Fujifilm and considers their investment a success.

With our Fujifilm investments, we make significant savings on waste, downtime, and consumables, helping us and our customers to contribute to a more circular economy.

German Brodbeck | Ebro Color

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Based in Albstadt, southern Germany, Ebro Color is a modern, cardboard packaging print specialist with more than 90 years of history behind it. Founded in 1925, it has continually invested in new technologies over the years and now produces cardboard packaging and display units for a huge range of customers in a variety of sectors, from cosmetics to food, jewellery, and tourism. The business is run by brothers, and joint CEOs, German and Simon Brodbeck.

Back in 2018, though already something of a short-run specialist, offering run lengths as low as 25 units, the company decided to give itself even more flexibility and lower its costs further by making its first digital press investment. After a careful decision-making process, it chose to invest in the Fujifilm Jet Press 720S Commercial Printer, after being impressed by its quality and reliability.

“The Jet Press 720S gave us the ability to offer ultra-short-run jobs (down to runs of one) both quickly and profitably, enabled us to produce high quality samples and prototypes, and to seriously target the end user market and move our business to an online model for the first time.” Explains German Brodbeck.

More recently, the company has become the first in Europe to use the Jet Press 720S Commercial Printer with Fujifilm’s new FS-1 food-safe ink.

“In the past, we had to produce all food safe packaging for our customers on offset, regardless of run length.” continues Mr. Brodbeck. “Using the Jet Press 720S with Fujifilm’s food-safe ink has given us the option to produce food safe packaging products quicker, at a much lower cost, offering us the flexibility to produce both short and long run lengths. The press is much easier to use with significantly less downtime, and greater environmental benefits, so we could not be more pleased with the investment. One of our main concerns was if the quality of print produced on the press would be affected, but we were delighted that both the quality and reliability has remained the same and the difference to offset is undetectable.”

“We are using it to produce not only food packaging but also toy and cosmetic packaging, due to customer health and safety concerns and regulations surrounding these products. Ultimately, it is helping us to run our business more efficiently and take on a broader range of work.”

Additionally, Ebro Color invested in the Jet Press 750S High Speed Model in October 2021.

“Following the business success we saw after using the Jet Press 720S, we decided to invest in the 750S High Speed Model to keep up with growing customer demand. Our main reason for choosing this press was the output and large print volumes it could produce. It has enabled us to keep downtime to a minimum, especially during our peak season, and alleviated pressure elsewhere in the factory, allowing us to move many jobs from offset to digital.

“Another key reason for this investment was the sustainability benefits it offered. As a packaging business, sustainability is at the forefront of our customers’ minds. With our Fujifilm investments, we make significant savings on waste, downtime, and consumables, helping us and our customers to contribute to a more circular economy.”

Ebro Color also has an Acuity B1, which it is using to print large format packaging products.

“Typically, there are a lot of teething problems when a new press is installed, but with all of our Fujifilm investments, we were able to start using them out of the box, with seamless integration into our existing workflow. Communication with Fujifilm is excellent, and they are always readily available to support us. We’ve worked with Fujifilm for many years, and for both commercial digital and wide format solutions.“ Concludes Mr. Brodbeck.

“The first use of the food-safe ink in Europe represents decades of innovation from Fujifilm and marks an exciting time for the digital print industry.” Comments Taro Aoki, Head of Digital Press Solutions, Fujifilm EMEA. “We are delighted to see how the combination of the Jet Press and our food safe ink have been real game changers for Ebro Color’s business over the years. We are excited to be able to continue this long term partnership with Ebro and look forward to seeing what is next for them.”

Jet Press 750S High Speed Model

Find out more about how the quality and speed of the Jet Press 750S High Speed Model make it ideal for folding carton applications

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